How Sis Automations Analyzes Power & Panel Health

1. Panel Thermal Assessment (Analyzes Power & Panel Health)

We evaluate:

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Internal panel temperature
Hotspots using thermal imaging
Heat rise above ambient
Cooling effectiveness

Electronics operating above rated temperature lose years of service life.

2. Power Supply Loading & Stability - Analyzes Power & Panel Health

We measure:

DC power supply load margins
Voltage ripple
Dropouts during transients
Redundancy where required

Power supplies operating above 70–80% capacity are flagged as high risk.

3. Power Quality & Harmonics Analysis

We analyze:

Voltage imbalance
Total harmonic distortion (THD)
Transients and sags
Noise coupling into control circuits

VFD-heavy facilities are especially vulnerable.

4. Grounding & Bonding Review

We inspect:

Ground loops
Shield termination practices
Panel-to-plant bonding
Separation of power and control wiring

Improper grounding causes:

Communication noise
Sensor instability
False alarms

5. Wiring & Termination Integrity

We verify: (Analyzes Power & Panel Health)

Terminal torque
Wire gauge vs load
Insulation condition
Overcrowded wire ducts
Labeling clarity

Loose terminals alone account for a large percentage of intermittent failures.

Recommended Power & Panel Improvements

Rather than replacing panels, we often recommend:

Adding thermal management
Replacing undersized power supplies
Improving grounding schemes
Adding surge protection
Cleaning and re-terminating wiring
Documenting as-built conditions

These changes dramatically improve reliability at low cost. (Analyzes Power & Panel Health)

Why SCADA Integration Matters

Learn More About Our Services

Commissioning

Pitfall: Lack of detailed planning, inadequate documentation, or incomplete specifications can lead to misunderstandings, errors in design, and misaligned expectations Consequences: This can result in system malfunctions, inefficient operation, or even complete system failure. It may also lead to costly delays and the need for rework. Prevention: Ensure thorough planning, clear documentation, and communication among all stakeholders. Use checklists and detailed commissioning plans.

Why Choose Us

benefit 1. Custom-Engineered for Your Process — Not Cookie-Cutter Code

We don’t reuse generic PLC templates. Every control logic we design is engineered around your unique process, equipment, and safety standards — ensuring smoother startup, higher efficiency, and easier future expansion.

benefit 2. Fast Commissioning with Zero-Downtime Philosophy

Our structured programming, simulation testing, and on-site validation minimize commissioning delays. Clients experience faster go-live and less downtime, saving both production time and maintenance costs.

benefit 3. Future-Proof, Scalable Architecture

We build modular, well-documented code that supports upgrades, expansions, and integration with Industry 4.0 platforms. That means your automation investment keeps delivering value for years to come — no full reprogramming required.

benefit 4. Engineer-to-Engineer Collaboration

You work directly with experienced controls engineers — not sales reps. We speak your language, understand your process challenges, and design reliable automation systems that meet your goals from the first day of production.

Expert of 3 strong automation brands

Allen-Bradley PLCs and HMIs are known for their robustness, flexibility, and broad industry adoption — especially in North American manufacturing environments. We leverage Studio 5000, FactoryTalk View, and CompactLogix/ControlLogix controllers to design systems that provide reliable operation, advanced data handling, and intuitive visualization. By combining Rockwell’s technology with our programming standards, we help clients achieve seamless automation with simplified maintenance and long-term reliability.

ROCKWELL AUTOMATION

We specialize in Siemens automation platforms — including S7-1200, S7-1500 PLCs, and TIA Portal. Siemens offers powerful diagnostics, seamless integration between PLC, HMI, and drives, and unmatched reliability for industrial automation. Our expertise allows clients to benefit from optimized performance, faster commissioning, and easy scalability. Whether it’s motion control, process automation, or networked systems, we deliver fully integrated Siemens-based solutions that meet the highest engineering standards.

SIEMENS

Schneider Electric’s Modicon PLCs and EcoStruxure platform deliver flexible, energy-efficient control for diverse industries. Our integration approach unlocks real-time insights, remote monitoring, and optimized process performance. By programming and configuring Schneider controllers to your exact application, we ensure your operation benefits from both sustainability and scalability — key pillars of next-generation industrial automation.

SCHNEIDER ELECTRIC

Turn Complex Control Challenges Into Seamless Automation

From PLC design to commissioning, we deliver systems that work flawlessly – on time, every time.